FISHERY DIVISION

FISHERY DIVISIONTOPDAINICHI BRANDKAINAN SEAFOOD CENTER

OUTLINESHIPMENTPROCESSINGFREEZINGFRESHNESS

FAST 2000 Fish Technique & Technology

PROCESSING EQUIPMENT

Processing capacity is the interplay between machinery and man.

Our aim is to be the most efficient and quickest processing facility from start to finish. In order realize this goal, we will never stop adding more efficient machinery to our processing line. As an example, our scale remover in the 1st processing room as well as or filleting machines both have processing capacities of over 5000 fish/day.

Sacrifice

1. Fish are removed from either the holding pens next to the facility or the holding tank.

2. The fish are individually sacrificed and spinal cord removed with compressed air.

3. The fish are bled in a carry filled with slurry ice and water. They are then transported to the plant via the "lower processing room" entrance.

Round Product are completed at this step - Dispatch
 
Working line:
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Scale remover
Scale remover

Worktable
Worktable

Primary Processing

1. Fish scales are removed.

2. The heads are removed with a guillotine.

3. The internal organs are removed by hand.

Semi Dressed Fish are completed at this step - Dispatch

4. The semi-dressed products are placed in a new ice slurry filled carry.

↓

 

Filet machine Filet machine

Secondary Processing (Filleting)

1. The fish are run through the fillet machine.

2. The filets are trimmed on a work table.

Filets and Loins are completed at this step.

3. In the case of skinless products, they are skinned.

Skinless loins are completed at this step.

4. The products are placed in a container and moved to the packing room work table.

 

Vacuum packer Vacuum packer

1. To maintain freshness, the products are wiped with paper towels to remove moisture.

2. Products are placed on individual drip sheets and inserted into vacuum bags.

3. A vacuum packer seals the bags and products are moved to the boxing room.

 

Metal detector
Metal detector

計量機
Meter

Labels

Boxing

1. All Vaccum sealed products go through a metal detector.

2. Labels with weight and other product data are printed and attached.

3. Coolant is added. Boxes are closed and sealed.

4. Products are distributed according to client and pro forma invoice is printed.

 

PROCESSING STYLE

DELIVERED TO MATCH THE TIME OF SALE!

Product is delivered in a style to match the time of sale. One of our biggest tasks is to remove as much extra processing from the client's shoulders as we can. Starting with the product in the basic "chilled, round" form, our skilled staff can easily satisfy numerous product styles.

Red Sea Bream Round
Red Sea Bream Round

Red Sea Bream Fillets
Red Sea Bream Fillets

Red Sea Bream Loins(Skin-on)
Red Sea Bream Loins(Skin-on)

Red Sea Bream Loins(Skinless)
Red Sea Bream Loins(Skinless)

 

Yellowtail Round
Yellowtail Round

Yellowtail Fillets
Yellowtail Fillets

Yellowtail Loins(Skin-on)
Yellowtail Loins(Skin-on)

Yellowtail Loins(Skinless)
Yellowtail Loins(Skinless)